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EMERGEDPower Distribution

Operating since March 2025

Hybrid rooftop · RMG & Textiles

1.8 MWp hybrid rooftop for a knit composite plant

31% lower grid bill — Knit composite manufacturer, Gazipur.

Capacity
1.8 MWp + 1 MWh
Location
Gazipur
Commissioned
March 2025
Solution type
Hybrid rooftop

Case study

From first survey to measured result.

Client
Knit composite manufacturer
Sector
RMG & Textiles
District
Gazipur
System
1.8 MWp + 1 MWh

1. The challenge

Three sheds, 212,000 sq ft of corrugated roof, and six to nine hours of monthly load-shedding that stopped dyeing lines mid-batch. Diesel backup was costing more per unit than the grid.

2. Our approach

Structural survey of every purlin before design. East-west module layout to stay inside wind-load limits, a 1 MWh LFP bay for the dyeing lines, and zero-export control so the plant never back-feeds the feeder.

3. The result

The dyeing lines now ride through outages on battery, diesel runtime is down 78%, and the plant's monthly grid bill fell by 31% in the first full quarter.

31%lower grid bill

Performance

Generation, measured every month.

Metered AC output from the plant's monitoring platform, against the P50 forecast we committed to at design stage.

Generated over 12 months
2,179MWh
Against P50 forecast
+3.4%vs 2,108 MWh
Specific yield
1,211kWh/kWp·yr

Monthly generation, MWh

Actual metered output against the P50 expected yield. Shaded area shows generation above forecast.

  • Expected (P50 model)
  • Actual generation
0100200300JanMarMayJulSepNov
Source: plant monitoring platform, 12-month record.

We stopped losing batches to load-shedding in the first month. The savings were the second surprise.

Head of EngineeringKnit composite plant, Gazipur31%lower grid bill

Free · no obligation

Want numbers like these on your own site?

Share a year of electricity bills and a roof or land plan. We'll model the yield, the payback and the right system — free and without obligation.

What you receive

  • 01Structural & shading survey
  • 02Sized system and single-line diagram
  • 03Savings forecast and payback period
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